A novel approach for 3D discrete element modelling the progressive delamination in unidirectional CFRP composites

This study proposed a novel approach based on the 3D discrete element method (DEM) to simulate the progressive delamination in unidirectional carbon fibre reinforced polymer (CFRP) composite laminates. A hexagonal packing strategy was used for modelling 0∘ representative plies, the interface between different plies was modelled with one bond and seven bonds following the conservation of energy principle and a power law. The number of representative layers and the stiffness of bonds within these layers were calibrated with a comparison of results obtained from finite element method and theoretical analysis. DEM simulations of delamination with both interface models were conducted on unidirectional composites for double cantilever beam (DCB), end-loaded split (ELS) and fixed-ratio mixed-mode (FRMM) tests. It was found that the seven-bond interface model has a better agreement with experimental data in all three tests than the one-bond interface model by adopting the proposed seven-bond arrangement in terms of the progressive delamination process. The main advantages of the present interface model are its simplicity, robustness and computational efficiency when elastic bonds are used in the DEM models

An optimal control method for time-dependent fluid-structure interaction problems

In this article, we derive an adjoint fluid-structure interaction (FSI) system in an arbitrary Lagrangian-Eulerian (ALE) framework, based upon a one-field finite element method. A key feature of this approach is that the interface condition is automatically satisfied and the problem size is reduced since we only solve for one velocity field for both the primary and adjoint system. A velocity (and/or displacement)-matching optimisation problem is considered by controlling a distributed force. The optimisation problem is solved using a gradient descent method, and a stabilised Barzilai-Borwein method is adopted to accelerate the convergence, which does not need additional evaluations of the objective functional. The proposed control method is validated and assessed against a series of static and dynamic benchmark FSI problems, before being applied successfully to solve a highly challenging FSI control problem

Improved interlayer performance of short carbon fiber reinforced composites with bio-inspired structured interfaces

The weak layer interfaces of 3D-printed short carbon fiber (SCF) reinforced polymer composites have remained an issue due to planar layer printing by traditional 3D printers. Recently, multi-axis 3D printing technology which can realize non-planar layer printing has been developed. This study’s aim was to evaluate and compare the bonding performance of non-planar interfaces produced by multi-axis 3D printing with that of planar interfaces. The tested non-planar interfaces were designed as bio-inspired structured interfaces (BISIs) based on microstructural interfacial elements in biological materials. The standard specimens with the 0°/90° and 0° infill line directions were printed by a robotic arm multi-axis 3D printer. Double cantilever beam (DCB) and end-notched flexure (ENF) tests were conducted to obtain Mode Ⅰ and Mode Ⅱ interlaminar toughness of SCF-reinforced composites. Test results showed that the critical energy release rates of the integrally formed BISI were significantly improved compared with the planar interface (PLAI) for both Mode I and Mode II delamination. In particular, the BISI with 0° infill line direction exhibited the greatest increase in critical energy release rate, and the damaged areas were spatially swept through the curved interfaces of the BISI with different infill line directions by scanning electron microscopy (SEM) and computed tomography (CT), which showed that the higher critical energy release rate was always accompanied with a larger damaged area. In addition, the tensile and flexural properties of 0°-infilled PLAI and BISI specimens were also measured. This work provides an in-depth investigation of the PLAI and BISI properties of SCF-reinforced composites, demonstrating the potential benefits of integrally formed BISI by multi-axis 3D printing and fostering new perspectives to enhance layer interfaces of 3D printed composites